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Bionator

$249.99

The Bionator is a single-piece, removable appliance that gently guides jaw posture and encourages balanced oral habits through a simple and effective design.

Acrylic Color

Select the color for the acrylic palatal plate.

Palate Design

Add-ons

Headgear

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Required if you don’t have existing dental impressions.

Required if you don’t have existing dental impressions.

Required if you don’t have existing dental impressions.

Total: $249.99

Configuration Guide

Upper/Lower Jaw

Choose which part of your mouth the appliance will be made for:

  • Upper Jaw: Appliance fits only the upper teeth.

  • Lower Jaw: Appliance fits only the lower teeth.

  • Upper & Lower Jaw: Includes two appliances, one for each jaw.

Acrylic Color

Pick your favorite color for the acrylic base of the appliance. This option allows you to add a personal flair. We offer a wide range of vibrant and subtle colors.

Add Glitter

Add shimmering silver glitter to the acrylic for a sparkling finish.

Palate Design

Select the type of palatal coverage:

Full Palatal Plate

Covers the entire roof of the mouth.

Horseshoe Palatal Plate

U-shaped for a more open, tongue-friendly fit.

Add-ons

Headgear Tubes

Add stainless steel tubes to the appliance for compatibility with facebow-type orthodontic headgear.

Tongue Crib

A tongue crib helps discourage tongue thrusting and assists in breaking habits like thumb sucking.

Reverse Pull Hooks

Add special hooks to the appliance for attachment to a reverse-pull face mask. Commonly used in orthopedic correction of underbites (Class III malocclusions).

Acrylic-Covered Labial Bow

Add a layer of acrylic over the labial bow (the front wire across the teeth) for enhanced comfort and aesthetics. This option helps reduce metal visibility and can make the appliance feel smoother against the lips – great for customers with sensitivity or cosmetic preferences.

Add Cheek Guards

Add smooth acrylic cheek guards to the sides of the appliance to reduce irritation from wires or components rubbing against the inner cheeks. This option improves comfort, especially for customers with sensitive cheeks or those prone to irritation from orthodontic appliances.

Extra-Thick Acrylic

Choose extra-thick acrylic for added strength and durability. Ideal for customers who require a sturdier appliance due to heavy wear, strong bite forces, or for those who simply prefer a more robust feel. Note that this may add some bulk compared to the standard acrylic thickness.

Add Lip Bumper

Add a lip bumper, a U-shaped, acrylic-covered wire shield positioned in front of the lower teeth, designed to keep the lower lip away from the teeth and reduce lip pressure. This helps in creating space by allowing the back teeth to move naturally and preventing the lower lip from exerting unwanted forces on the front teeth. Often used in orthodontic treatment to assist with arch development and alignment.

Additional Expansion Screw

Add an extra expansion screw to the appliance for enhanced or multi-directional expansion. This option is useful when greater or segmented expansion is needed – for example, expanding different parts of the arch independently. It is commonly selected for complex orthodontic cases requiring more precise control over tooth and arch movement.

Tongue Bead (Pearl)

Add a small, smooth tongue bead (also called a pearl) to the center of the upper appliance. This tactile training aid encourages proper tongue positioning by providing a physical point of contact for the tongue tip. Commonly used to help correct tongue thrust habits, improve swallowing patterns, and support speech development.

Add Impression Kit

If you don’t already have dental impressions or digital scans, select this option to receive our easy-to-use impression kit, complete with instructions.

The Bionator is a single-piece, removable appliance that gently guides jaw posture and encourages balanced oral habits through a simple and effective design. Crafted using your at-home dental impression, this device rests comfortably in the mouth and promotes a natural lower jaw position without covering the entire dentition.

Wearing Experience:
The Bionator fits comfortably over both arches while still allowing space for natural tongue movement and easier breathing. Speaking may feel slightly different at first, particularly when pronouncing “s” and “sh” sounds. Thanks to its open construction, it’s one of the more breathable and speech-friendly functional appliances available.

Key Features

  • Monoblock Acrylic Design:
    The Bionator features a one-piece acrylic body that spans both arches while leaving large areas, including the palate and biting surfaces, open. It promotes forward positioning of the lower jaw in a relaxed, passive manner.
  • Wire Framework with Labial Bow:
    Thin stainless steel wires rest along the front of the teeth and around the molars, providing gentle retention without pressing firmly against the enamel.
  • Tongue Space and Open Palate:
    With a fully open palate and minimal lower arch intrusion, the Bionator offers ample room for the tongue to move naturally and enables easier speech and breathing.
  • Acrylic Bite Guide:
    A slim acrylic ramp may be positioned behind the upper front teeth to encourage a specific bite relation, depending on the custom design.
  • Color Customization:
    Choose your favorite acrylic color to make your Bionator uniquely yours.

High-quality material

We use only high-quality materials from industry-leading manufacturers to ensure the durability and safety of our products.

Our products are crafted with premium orthodontic acrylic made in Germany and 100% BPA-free, so you can wear it confidently for years to come.

Handcrafted in Our Dental Lab

Each device is individually crafted by skilled dental technicians using your dental impressions. Combining traditional craftsmanship with modern techniques, we ensure a perfect fit and exceptional quality – just like your orthodontist would provide.

Easy At-Home Ordering

Simply add our Impression Kit and take your dental impressions comfortably at home. The kit includes trays in two sizes, high-precision VPS material, and easy instructions. Once we receive your impressions, we take care of the rest – and ship your custom-made product straight to your door.

Questions? Check the “How It Works” and “FAQ” tabs for more info or contact our support team anytime.

Ordering a custom-made dental product has never been easier. Our process is simple and guided from start to finish:

1. Place Your Order

Choose your product and place your order online.
Need impressions? Simply add our Impression Kit.

2. Take Your Impressions at Home

If you don’t already have recent dental impressions, we’ll send you an easy-to-use Impression Kit, which includes:

  • 2 impression trays (sizes M and L)
  • Professional-grade VPS impression material
  • Step-by-step instructions

3. Send Your Impressions to Us

After taking your impressions, send them to one of our return addresses – located in the USA, UK, or EU. We’ll guide you based on your location.

4. We Create Your Custom Product

Once we receive your impressions, our experienced dental technicians start crafting your order. Most products are ready within 10-20 business days of receiving your impressions.

5. Delivered to Your Door

We ship your finished product straight to your home. Worldwide shipping is available and tracking is always included.

That’s it! Your custom-made dental product – directly from the lab, delivered right to your door.

Frequently Asked Questions

All of our products are custom-made based on your dental impressions to ensure a perfect fit. Without impressions, your appliance wouldn’t fit.

If you don’t already have recent dental impressions (either from your dentist or a past order with us), you’ll need to order our Impression Kit. It’s easy to use at home and includes everything you need.

We carefully review every impression before production. If your impressions are not usable, we’ll contact you directly. You can then retake your impressions. If you’ve run out of impression material, we offer a discounted replacement kit.

Production takes 10-15 business days after we receive your impressions. Shipping time depends on your region and the shipping method you select at checkout.

If your custom device doesn’t fit as expected, contact us right away. We’ll work with you to resolve the issue – including free adjustments or a remake if necessary.

Yes! We store your dental models securely for about 1-2 years. As long as your teeth haven’t changed, you can easily reorder without taking new impressions.

After you’ve taken your impressions, please email us a few clear photos of them. Our team will review the photos to make sure the impressions are suitable. Once approved, we’ll send you the appropriate return instructions and the address of our nearest return location (in the USA, UK, or EU).

If you live in the USA or the EU, there are no import duties, as your order is shipped from within your region. Customers in other countries may be subject to local customs fees.

If you’re looking for a dental device for medical/treatment purposes, you must consult with a licensed orthodontist. As a dental laboratory, we cannot offer diagnosis or treatment recommendations.

Yes, we ship worldwide from the USA and the EU! We have return addresses in the USA, UK, and EU for your convenience. Shipping costs are calculated at checkout, and tracking is included with every order.

We accept all major credit cards, PayPal, Apple Pay, Google Pay, and Klarna (for EU customers).

Still have questions? View all FAQs or contact us – we’re happy to help!

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